SmartBlinky
Temperature Monitor
The ideal solution to the problem of battery owners and users not realising their batteries are overheating.
Perfect for these applications |
Forklift
Scrubbers
Aerial Access
Buggies
Marine
The Devastating Impact of Battery Heat
Using a lead-acid battery when it is over-temperature is a primary cause of early failure and a dramatic reduction in lifespan. This damage follows a clear rule: for every 10°C the battery temperature exceeds 40°C, the battery's cycle life is halved. For example, a battery operating at an average of 50°C will only deliver 750 cycles, instead of its rated 1,500. Heat is typically generated during charging, so the battery is at its hottest right after charging ends. Fast-charging systems generate significantly more heat than air-mix systems, compounding the problem.
Cooling Challenges & Reduced Productivity
After charging, a battery should ideally be allowed to cool below 40°C. However, the time required for cooling is highly variable. The traditional 8-hour charge, 8-hour cool model fails to account for factors such as the battery's end-of-charge temperature, ambient room temperature, and whether the battery is in a restrictive forklift compartment or on an open rack. In hot climates, batteries can be constantly in a state of thermal distress, drastically reducing their lifespan. A fast-charged battery in a non-air-conditioned room may take much longer to cool than one charged by an HF charger in temperature-controlled racks, if it ever cools down at all.
The Simple & Smart Solution
The SmartBlinky Temperature Monitor offers an easy, ideal solution to battery overheating by giving operators immediate visibility into thermal status. A solid amber LED signals the risk of damage, while a flashing amber LED means the battery is actively losing life and must be cooled below 40°C. This empowers operators to select a cool battery, maximising cycle life and achieving a significant ROI by preventing premature replacement. Consistent high temperatures, however, signal the need for facility-wide thermal management solutions, such as improved cooling or the iBOS system.
Why SmartBlinky
Temperature Monitor
With the potential for a huge return on investment (ROI), the SmartBlinky Temperature Monitor maximises the usable cycle life of your lead-acid batteries and eliminates costly early replacements.
Easy to Understand
With its bright amber LED, the SmartBlinky Temperature Monitor is easy to use. A solid amber LED indicates an alert, and a flashing amber LED indicates a critical battery temperature.
Simple Installation
Connect two wires to power between 8.0V and 12.0V and place the probe between the cells. A reverse connection will not damage the SmartBlinky Temperature Monitor.
Improved Battery Life
Battery life halves for every 10°C over 40°C at which it operates. Avoid using batteries over temperature and maximise their useful life.
Fully Classified
The SmartBlinky Temperature Monitor holds both the CE Mark and UKCA Mark, ensuring its safety.
Designed for the toughest environments
All materials are corrosion-resistant, and the low-profile design protects against damage from battery cables and other hazards. The SmartBlinky Temperature Monitor has been designed to last the life of the battery.
Inexpensive & Cost-Effective
Over the lifetime of a battery, a SmartBlinky Temperature Monitor saves time and labour costs and delivers rapid ROI.
Fits All Cells
Just adjust the packing and place the probe between the cells. It is also easily removed from one battery and fitted to another.
Technical Specifications
|
Nominal Current |
10mA |
|
LED Indications |
Pulsing Orange: OK |
|
Reverse Polarity Protection |
Yes |
|
Connection Type |
FlexiTap (Q) |
|
Fuses |
FlexiTap (Q): 2 x Board |
|
Flame Retardant |
UL-V-0 |
|
Warranty |
1 Year |
Resources
FAQs
What do the LED indications mean?
Pulsing Orange: OK
Solid orange: Alert
Flashing orange: Critical
Is this reverse polarity protected?
Yes, this makes for a much easier install.
At what temperature does my battery start to be negatively affected?
We suggest keeping the battery below 40°C; for every 10°C above this, the battery's lifespan halves. The Smart Blinky Temperature monitor will alert you to these high temperatures.
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Connect with Our Solutions Team
Phone Number
215-616-0390
Email Address
info@phlsci.com
Office Location
207 Progress Drive
Montgomeryville, PA 18936
USA